The efficiency and reliability of conveyor systems play a crucial role in the success of your production processes. As technology advances and industry demands evolve, deciding whether to retrofit existing conveyor systems or opt for a complete replacement can be a tough decision.

If you’re struggling to decide whether your conveyor system needs a few upgrades or a complete overhaul, look no further! Continue reading to learn more about the benefits of retrofitting or replacing your conveyor equipment.

Retrofitting Conveyor Systems to Preserve Investment

Retrofitting existing conveyor systems is a cost-effective strategy that allows businesses to improve specific components over some time. In doing this, you can minimize downtime, manage investments efficiently and enhance the adaptability to changing production needs.

Cost-Effective Optimization

By prioritizing which components of your conveyor system need attention, you can actively plan for budgeting needs and downtime. Plus, retrofitting equipment still gets you advanced controls, sensors and energy-efficient components you’d receive with a complete replacement.

Minimized Downtime

One of the significant advantages of retrofitting is the ability to implement changes incrementally, minimizing downtime. This staged approach ensures that production disruptions are kept to a minimum, allowing businesses to maintain operations while improving efficiency.

Adaptability to Changing Needs

As manufacturing demands evolve, the ability to adapt conveyor systems becomes crucial. Retrofitting enables businesses to introduce modular components and technologies that enhance the flexibility and adaptability of existing systems. This is particularly valuable in industries where production requirements are subject to frequent changes.


Retrofitting aligns with sustainability goals by allowing businesses to upgrade existing equipment rather than contributing to the environmental impact of disposing of old systems. Energy-efficient components can be integrated, contributing to both cost savings and reduced environmental footprint.

Replacing Conveyor Systems for Long-Term Gains

Replacing conveyor systems involves higher upfront costs, but it encourages long-term operational efficiency and sustained growth.

State-of-the-Art Technology

Complete replacement provides an opportunity to integrate the latest technologies and innovations in conveyor systems. This is particularly beneficial for businesses looking to stay at the forefront of industry advancements and leverage cutting-edge features for increased efficiency.

System-wide Improvements

Replacing conveyor systems allows for a comprehensive overhaul of your equipment. You’ll be able to resolve issues associated with outdated infrastructure, wear and tear or other systemic challenges that may be hindering performance.

Long-term Reliability

New conveyor system equipment typically comes with extended warranties, making it easy to get repairs or new components if needed. If your business requires a long-term solution with minimal maintenance or downtime, a complete replacement is likely to be a better option for operational goals.

Customization to Specific Needs

Customized processes like speed, load capacity or other parameters may need to be adjusted based on business needs. By replacing your conveyor system, you’re granted the opportunity to customize and fine-tune components to fulfill exact specifications.

Find Custom Solutions with Material Handling Technologies

At Material Handling Technologies, we provide first-class manufacturing and distribution systems for clients within a variety of industries. Contact us today to learn more about our range of solutions and products.